Our Production Plants

Walltopia is the world leading manufacturer of climbing walls with the largest production capacity and factory footprint in the climbing industry. We are also in the forefront of the production of Active Entertainment attractions for the sports and leisure industries, with a diverse portfolio of adventure products offering harnessed and unharnessed activities. With a commitment to innovation and excellence, we cater to a diverse clientele, ranging from climbing gyms, sports centers, community training areas, competition venues to renowned players in the leisure industry, such as theme parks, family entertainment centers, adventure parks, hotels and resorts.

Over the past 25 years, Walltopia has led the production of all our market-leading products in-house, establishing itself as an pioneer. With this approach, we maintain full control over the manufacturing process, ensuring the highest quality and precision at every stage. This allows us to deliver high quality products, elevating the businesses of our clients and ensuring their customers’ utmost satisfaction.

Based in Bulgaria, Walltopia’s production plants are equipped with cutting-edge technologies and machinery, some of which are custom made to serve the particular needs of the niche industries that Walltopia manufactures for.

Read more about our production process below

Steel Factory

These are our steel and panel plants. They are both located in Letnitza, Bulgaria – a two-hour drive from the company’s headquarters in Sofia.

When they opened in 2010, our two factories shared a combined area of 6,000 m2. Over the years, we have continuously extended their space, increasing it to 10,000 m2 in 2012. At present, the total area of the factories is 22,000m2. The steel shop has a capacity to produce more than 450 tons of steel per month.

Depending on the workload, there are around 200 full-time employees working at these factories.

Our Iron Shop

Letnitza Steel has a capacity to produce more than 450 tons of steel per month. This is also where we handle the construction and assembly of steel frames with a capacity to process more than 1000 tons of steel per year. It is also the home of our pre-assembly workshop with lifting equipment and an impressive height of 25 meters. It allows pre-assembly of large structures and precision in manufacturing. This stage of the production process guarantees the quality in the final phase of each project and avoids inaccuracies before they occur on the construction site.

Plywood and fiberglass factories

Plywood Panels Shop – this is where the plywood is cut, painted and textured. It can process 144,000 m2 of plywood per year. This workshop uses CNC Machines to cut the plywood with laser precision. It also has the latest texturing and painting equipment.

GRP Panels Production – the production center for GRP walls has an annual capacity of more than 28,800 m2. GRP panel walls offer great durability in all-weather conditions and also allow the shaping of panels in various 3D forms, such as for the Rocktopia wall designs.

At Letnitza we also manufacture all the different types of obstacles for the obstacle courses of our Active Entertainment division. The capacity we have reached currently is of more than 500 obstacles per year.

But there is more —

This plant includes also several smaller departments: plaster and mold casting, grinding, plywood paint and texture, molding, cutting and volume production.

Our paint workshop is spread on more than 2500 square meters equipped with ventilation chambers. Our expertise allows us to apply dual coating – high quality coating of hot-dip galvanized metal and UV resistant paint, suitable for outdoor areas with high humidity.

Depending on the workflow the factory works on 2 or 3 shifts to meet the demand of all our clients. Read more about the way we work here.

Climbmat flooring factory and specific components preassembly

This is an R&D Center for flooring solutions for Climbing gyms and Active entertainment facilities. This new production plant is located in Bozhurishte (near Sofia) and began operating in early 2016. It has both an administrative and warehouse areas, and covers 17 495 sq. m. The R&D Center aims to improve existing Climbmat flooring solutions and develop new products to ensure a safe environment for facilities all around the world!