Climbmat Safety Flooring

Climbmat Safety Flooring

About The Company

Safety flooring is one of the most important components in every climbing gym or active entertainment facility. Choosing the right flooring solution can not only prevent serious injuries, but also save lives.

Walltopia’s first flooring projects date back to 2005 and since then, we have invested a lot in research and development related to climbing and active entertainment safety. In 2012, we founded a new subsidiary, entirely dedicated to flooring solutions – Climbmat. Climbmat produces high quality safety mats for climbing gyms, sports centers and active entertainment facilities worldwide. Our safety flooring is designed to comply with and exceed the international safety standards for playgrounds, sports and climbing facilities. We offer a complete solution including precise measurement, design, manufacturing, delivery, installation and post-sale services. Our mission is to provide a safe climbing and active entertainment environment for the clients of our clients.

Climbmat is founded and run by a team of engineers and the R&D is performed by a PhD physicist.

Our Products

Our Boulder and Rope Wall mats are all made from high-quality polyurethane foam. We offer them as single mats with a vinyl cover, as modular vinyl mats that connect to one another, and as vinyl mats topped with a carpet finish. Additionally, to ensure maximum durability, we also provide a hard edge option that can be installed along the outer and wall-touching edges of the mats.

Boulder Mats:

  • Budget Line
  • Standard Line
  • Premium Line

Rope Walls Mats:

  • Budget Line
  • Standard Line

One More Life Mats:
OML mats are different from the polyurethane mats. They are made to prevent severe injuries or death in the event of a fall from up to 17m. They consist of several different layers of protection.

  • OML 7
  • OML 12
  • OML 17

Our Workflow

01. Pre Measuring
Climbmat engineers measure your premises in order to precisely define your flooring needs. Once we have the correct measurements, the dimensions and the type of flooring needed are clear, and we are ready to move to production.

02. Manufacturing
Climbmat boulder and rope wall mats are designed, produced and assembled in compliance with the following safety standards: SAFETY REQUIREMENTS – EN12572-1. EN 12572-2. We manufacture each safety mat with precision, ensuring its high quality and extra durability.

03. Delivery
Climbmat offers worldwide shipping of safety mats to any spot on the planet. As a turnkey supplier we can optimize shipping costs by being able to deliver your safety flooring in the same container with your climbing wall or active entertainment attraction.A team of technicians is sent to each location to execute the installation of the flooring system. Insulation pannels are placed in every gym beneath the mats to protect them from humidity.

04. Installation
A team of qualified technicians is sent to each location to execute the installation of the flooring system. Insulation pannels are placed in every gym beneath the mats to protect them from humidity.

05. Warranty
Climbmat gives an 18-month warranty for all products.

Vinyl Colors

This is the standard palette for 900g/m2 vinyl covers available in stock.

Additional colors are available upon request. Please contact our sales department for more information on the currently available colors.

Carpet Top Cover Colors

If you opt for carpet covered modular mats, these are the color options available in stock.

Additional colors are available upon request. Please contact our sales department for more information on the currently available colors.

Carpet Bonded Foam Colors

Please keep in mind that the carpet-bonded foam option is available only for the Rope Wall Mats.

If you opt for carpet bonded foam mats, these are the color options available in stock.

Additional colors are available upon request. Please contact our sales department for more information on the currently available colors.

General Info

The boulder mats we offer can be installed as either one-piece cover boulder mats or modular boulder mats.

You can choose from the different lines we offer: Budget, Standard, and Premium.

After selecting a line, you can choose whether you want your mats to come with a vinyl cover or a carpet cover.

Budget Line

The budget line boulder mats are made from low-density polyurethane foam 21-25 kg/m3. The only difference is in the thickness – 30 and 40 cm.
BM300 Budget
BM400 Budget

Standard Line

The Standard line is made of two different layers of foam.
The BM300 Standard is made of High density re-bonded polyurethane foam 90 kg/m3 and Low-density polyurethane foam 21-25 kg/m3.
The BM400 Standard is made of Mid-density polyurethane foam 30-35 kg/m3 and Low-density polyurethane foam 21-25 kg/m3

Premium Line

The premium line is made of Low-density polyurethane foam 21-25 kg/m3 and Mid-density high-resilience polyurethane foam 25-30 kg/m3

    BM300 Premium
    BM400 Premium

General Info

The Rope Wall Mats we offer are Rope Wall Mats with Modular Padding that can be with or without carpet-top finish and Rope Wall Mats with carpet bonded foam. The difference between the two is that the Rope Wall Mats with Modular Padding are softer for walking and are easily removable for access to the floor; while the Rope Walls Mats with carpet bonded foam are non-removable, but comply to more safety standards.

Although there is no mandatory flooring regulation for climbing-based activities over 5 m, we feel it is our moral obligation to stress on the importance of adding proper matting for climbing-based attractions. Our standard rope wall mats feature a thick layer of heavy open cell polyurethane foam or a combination of a closed cell carpet bonded foam with an open cell foam.

FEATURES:

  • Good walking stiffness
  • Good protection for falls of up to 3 m (10 ft)

Configurations

Modular Padding

Features:
• Total thickness between 10 and 20 cm (4-8″)
• Softer for walking and on impact (from up to 3m/10ft)
• Easily removable for access
• Removable modular PVC vinyl cases
• Compliant with AS 2316.1
• Compliant with NF P90-312

Additional Options:
• Higher fire rating PVC Vinyl cover
• Carpet top finish

RM60

MODULAR PADDING

  • Single layer – 60mm/2.36in Rebound RG 90
  • PVC cover– 900g/m2
  • XPE foam 30 kg/m3
  • Optional carpet top finish

 

Purpose: Protection up to first belay point.

Compliant with: EN1177/ASTM F35

CFH*: 2.5 m

RM100

MODULAR PADDING

  • Single layer – 100mm/4in Rebound RG 90
  • PVC cover– 900g/m2
  • XPE foam 30 kg/m3
  • Optional carpet top finish

 

Purpose: Protection up to first belay point.

Compliant with: EN1177/ASTM F35
CFH*: 4.0 m

Carpet-Bonded Flooring

Features:
• Total thickness between 10 and 20 cm (4-8″)
• Harder for walking and on impact (from up to 3m/10ft)
• Non-removable flooring
• Compliant with AS 2316.1
• Compliant with NF P90-312

Additional Options:
• Anti-static connections

CBRM 100/4"

CARPET-BONDED FLOORING

  • Carpet laminated XPE+EPDM foam 34 kg/m3
  • High density polyurethane foam

 

PURPOSE: Protection up to first belay point, and above.

Compliant with:EN1177/ASTM F355

CFH*: 6.0 – 7.0 m**

CBRM 150/6"

CARPET-BONDED FLOORING

  • Carpet laminated XPE+EPDM foam 34 kg/m3
  • High density polyurethane foam

 

PURPOSE: Protection up to first belay point, and above.
Compliant with:EN1177/ASTM F355
CFH*: 8.0 – 9.0 m**

Carpet-bonded Colors

* CFH is the Critical Fall Height, measured as per the tests described in EN1177/ASTM F355. As it is mentioned in the standard, even though the EN1177, CFH test is not an accurate representation of a person falling from a height greater than 3 meters, it could be used to assess the energy absorbing capacity of safety flooring. Thus comparing the different types to one another.
** Depending on the polyurethane foam used.

Safety Zone

At Climbmat we believe that it’s our obligation to take all measures possible for the safety of the climbing gym and entertainment facility visitors. This is why we highly recommend considering a safety zone that extends beyond the requirements of the industry standards (up to the first quickdraw) and covers the entire height of the climbing wall.

Materials

PVC Vinyl

High strength, high value, waterproofed, UV-resistan, PVC
coated polyester fabric – a.k.a Vinyl.

Tech specs:
• Total weight: 900 g/m2 (26 Oz)
• Tensile strength: 4300/4000 N/50 mm (430 / 400 lbs. / in)
• Tear strength: 500 N (70 / 90 lbs.)
• Temperature range: -40 °C / +70 °C (-40 °F / +158 °F)
• Fire behavior: <100 mm/min. (acc. ISO 3795)

Materials with higher fire ratings are available upon request. They are compliant with the following fire standards: BS 7837, DIN 4102: B1, NFP 92507: M2, EN 13501-1: B-s3-d0, GOST: G1, D.M. 26.06.84 (UNI 9177): CL. 2

Carpet

Commercial grade, high-traffic optimized needlepunched
carpet.

Tech specs:
• Total weight: 750 – 1050 g/m2 (22 – 31 Oz)
• Fibers: 100 % polypropylene
• Noise Reduction: 17 – 20 dB
• Fire behavior: Cfl (acc. EN 13501-1)

Materials with higher fire ratings are available upon request – Bfl – according EN 13501-1

Foam

All of our products use only the highest quality polyurethane foams available, combining low impact for the climbers and low residual deformation for higher comfort and durability.

Carpet vs. Vinyl Cover

VINYL 900 G (26 OZ) CARPET
PROS CONS PROS CONS
Very durable and flexible material Very hard to clean climbing shoe rubber marks Very easy cleaning Less durability compared to vinyl
Does not hold odors Does not hold the chalk and requires a lot of maintenance to keep the wall clean. Holds some of the chalk, which can be easily removed upon cleaning Holds stains and odors, if not cleaned on a regular basis
Spill resistant Comfortable feel, creates a cosy athmosphere Less flexible than vinyl, can cause warps and wrinkles over time
Few or no seams No noise absorbtion Strong noise absorbtion Velcro seаms every 2-4 m that are a weak spot and might need replacement

Catalogs & Brochures

Climbmat Brochure
Climbmat Brochure
Download
White Paper on the Importance of Flooring
White Paper on the Importance of Flooring
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